Sonim XP Pro Thermal vs. Cat S62 Pro: A Deep Dive into Rugged Smartphone Performance

The rugged smartphone market caters to a specific user base demanding durability and reliability. The Sonim XP Pro Thermal and Cat S62 Pro both aim to deliver, but they approach the challenge with significantly different internal architectures. This comparison dissects their core components to determine which device offers the best blend of performance, longevity, and specialized features.
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🏆 Quick Verdict

For users prioritizing performance and future-proofing, the Sonim XP Pro Thermal is the clear winner. Its Snapdragon 7 Gen 3 chipset offers a substantial leap in processing power and efficiency over the Cat S62 Pro’s aging Snapdragon 660, alongside impressive 41:21h endurance. While the Cat S62 Pro remains a viable option, its older hardware shows its age.

PHONES
Phone Names Sonim XP Pro Thermal Cat S62 Pro
Network
2G bandsGSM 850 / 900 / 1800 / 1900GSM 850 / 900 / 1800 / 1900
3G bandsHSDPA 850 / 900 / 1700(AWS) / 1900 / 2100HSDPA 850 / 900 / 1700(AWS) / 1900 / 2100
4G bands1, 2, 3, 4, 5, 7, 8, 12, 13, 14, 18, 20, 25, 26, 28, 29, 30, 38, 39, 40, 41, 42, 43, 46, 48, 66, 68, 711, 2, 3, 4, 5, 7, 8, 20, 28, 38, 40
5G bands1, 2, 3, 5, 7, 14, 20, 25, 26, 28, 30, 38, 40, 41, 48, 66, 70, 71, 77, 78 SA/NSA/Sub6/mmWave-
SpeedHSPA, LTE, 5GHSPA 42.2/5.76 Mbps, LTE (2CA) Cat13 400/150 Mbps
TechnologyGSM / HSPA / LTE / 5GGSM / HSPA / LTE
Launch
Announced2025, February 272020, June 28. Released 2020, August 17
StatusAvailable. Released 2025, July 24Discontinued
Body
Build-Glass front (Gorilla Glass 6), plastic back, aluminum frame
Dimensions171.5 x 80 x 11.5 mm (6.75 x 3.15 x 0.45 in)158.5 x 76.7 x 11.9 mm (6.24 x 3.02 x 0.47 in)
SIMNano-SIM· Nano-SIM· Nano-SIM + Nano-SIM
Weight267 g (9.42 oz)248 g (8.75 oz)
 -IP68/IP69 dust/water resistant (up to 1.5m for 35 mins) Drop-to-concrete resistance from up to 1.8m MIL-STD-810H compliant
Display
ProtectionCorning Gorilla Glass Victus 2, Mohs level 5Corning Gorilla Glass 6
Resolution1080 x 2408 pixels, 20:9 ratio (~401 ppi density)1080 x 2160 pixels, 18:9 ratio (~424 ppi density)
Size6.58 inches, 104.3 cm2 (~76.0% screen-to-body ratio)5.7 inches, 83.8 cm2 (~69.0% screen-to-body ratio)
TypeIPS LCD, 90HzIPS LCD
Platform
CPUOcta-core (1x2.63 GHz Cortex-A715 & 3x2.4 GHz Cortex-A715 & 4x1.8 GHz Cortex-A510)Octa-core (4x2.2 GHz Kryo 260 Gold & 4x1.8 GHz Kryo 260 Silver)
ChipsetQualcomm SM7550-AB Snapdragon 7 Gen 3 (4 nm)Qualcomm SDM660 Snapdragon 660 (14 nm)
GPUAdreno 720Adreno 512
OSAndroid 14, up to 2 major Android upgradesAndroid 10
Memory
Card slotmicroSDXC (dedicated slot)microSDXC (dedicated slot)
Internal256GB 8GB RAM128GB 6GB RAM
Main Camera
Dual50 MP, (wide), PDAF FLIR thermal camera (Lepton 3.5 module)12 MP, f/1.8, (wide), 1/2.55", 1.4µm, dual pixel PDAF FLIR thermal camera (Lepton 3.5 module)
FeaturesLED flashThermal imaging, heat palettes, temp. spot meter, LED flash
Video4K@30fps, 1080p@30fps1080p@30fps, gyro-EIS
Selfie camera
Single16 MP, (wide)8 MP
Video1080p@30fps1080p@30fps
Sound
3.5mm jack -No
35mm jackNoNo
Loudspeaker Yes, with stereo speakers (100dB+)Yes
Comms
Bluetooth5.3, A2DP, LE5.0, A2DP, LE
NFCYesYes
PositioningGPS (L1+L5), GALILEOGPS, GLONASS, GALILEO, BDS
RadioUnspecifiedFM radio
USBUSB Type-C, magnetic connector pinsUSB Type-C 2.0, OTG
WLANWi-Fi 802.11 a/b/g/n/ac/6, tri-bandWi-Fi 802.11 a/b/g/n/ac, dual-band, Wi-Fi Direct
Features
SensorsFingerprint (side-mounted), accelerometer, gyro, proximity, compass, barometerFingerprint (rear-mounted), accelerometer, gyro, proximity, compass
Battery
ChargingWireless charging-
Type5000 mAhLi-Ion 4000 mAh
Misc
ColorsBlackBlack
ModelsX802-
Price€ 799.00About 530 EUR
EU LABEL
Battery41:21h endurance, 1000 cycles-
EnergyClass C-
Free fallClass A (300 falls)-
RepairabilityClass C-

Sonim XP Pro Thermal

  • Significantly faster processor (Snapdragon 7 Gen 3)
  • Exceptional battery life (41:21h endurance)
  • Wireless charging support
  • Integrated thermal imaging camera

  • Likely higher price point
  • Rugged design may be bulky

Cat S62 Pro

  • Potentially lower initial cost
  • Rugged design for durability
  • Established brand in the rugged phone market

  • Outdated Snapdragon 660 chipset
  • Shorter battery life
  • No wireless charging

Display Comparison

Display specifications are not provided for either device. However, given the rugged focus, both likely utilize durable, scratch-resistant panels. The Cat S62 Pro, being an older model, may have lower peak brightness and color accuracy compared to what is now standard. The Sonim XP Pro Thermal, benefiting from newer display technology, likely offers a more vibrant and readable experience, though this remains speculative without specific data.

Camera Comparison

Camera details are limited. However, the focus on ruggedness suggests practical camera needs rather than high-end photography. The Cat S62 Pro's camera system is likely geared towards basic documentation, while the Sonim XP Pro Thermal's inclusion of 'Thermal' in its name indicates a dedicated thermal imaging camera, a key differentiator for professionals in fields like building inspection, electrical maintenance, and search & rescue. Without specific sensor sizes or apertures, it's difficult to compare image quality, but the thermal camera functionality gives the Sonim a unique advantage.

Performance

The performance gap between these two devices is substantial. The Sonim XP Pro Thermal’s Qualcomm SM7550-AB Snapdragon 7 Gen 3 (4nm) is a modern mid-range powerhouse, featuring an octa-core CPU configuration (1x2.63 GHz Cortex-A715, 3x2.4 GHz Cortex-A715, and 4x1.8 GHz Cortex-A510). This contrasts sharply with the Cat S62 Pro’s Snapdragon 660 (14nm), an older chipset with an octa-core CPU (4x2.2 GHz Kryo 260 Gold & 4x1.8 GHz Kryo 260 Silver). The 4nm process node of the Snapdragon 7 Gen 3 delivers significantly improved power efficiency and thermal performance, translating to less throttling during sustained workloads. Users requiring multitasking, gaming, or running demanding applications will find the Sonim XP Pro Thermal far more responsive.

Battery Life

The Sonim XP Pro Thermal boasts an impressive 41:21h endurance rating and a 1000-cycle battery lifespan, indicating a focus on long-term reliability. While the Cat S62 Pro’s battery capacity is unknown, the less efficient Snapdragon 660 chipset will undoubtedly result in shorter runtimes between charges. The Sonim also supports wireless charging, a convenience feature absent in the Cat S62 Pro. The combination of endurance, cycle life, and wireless charging makes the Sonim the superior choice for users who rely on their phone throughout the day and in remote locations.

Buying Guide

Buy the Sonim XP Pro Thermal if you need a rugged phone capable of handling demanding tasks, benefit from extended battery life (41:21h endurance and 1000 cycles), and appreciate the advantages of a modern 4nm chipset. Buy the Cat S62 Pro if you prioritize a lower initial cost and are comfortable with a less powerful processor suitable for basic communication and light app usage, accepting the limitations of its older Snapdragon 660.

Frequently Asked Questions

❓ How does the Snapdragon 7 Gen 3 in the Sonim XP Pro Thermal handle sustained workloads compared to the Snapdragon 660 in the Cat S62 Pro?
The Snapdragon 7 Gen 3's 4nm process and more modern CPU architecture result in significantly better thermal efficiency. This means the Sonim XP Pro Thermal will experience less throttling during prolonged tasks like video recording, gaming, or running demanding applications, maintaining higher performance levels for longer periods. The Snapdragon 660, being a 14nm chip, will heat up more quickly and reduce performance to manage temperatures.
❓ What are the practical applications of the thermal camera on the Sonim XP Pro Thermal, and who would benefit most from it?
The thermal camera allows users to visualize temperature differences, making it invaluable for professionals in fields like building inspection (identifying insulation issues), electrical maintenance (detecting overheating components), search and rescue (locating individuals in low-light conditions), and HVAC repair. It can also be used for DIY projects and home energy audits.
❓ Is the 1000-cycle battery lifespan of the Sonim XP Pro Thermal a significant advantage over the Cat S62 Pro?
Yes, a 1000-cycle lifespan means the Sonim XP Pro Thermal's battery will retain a substantial portion of its original capacity after 1000 full charge cycles. This is crucial for users who rely on their phone for extended periods and don't want to replace the battery frequently. The Cat S62 Pro's battery lifespan is likely lower, requiring replacement sooner with similar usage.